Cooling Tower FRP Fills

They are essentially like a giant sponge sitting inside the cooling tower.
Hot water gets sprayed over the fills, and air is drawn
or pushed through the tower. The large surface area of
the fills allows the water to spread out as a thin film,
maximizing evaporation. Evaporation is what cools the water down.

While fills can be made from various materials like PVC or wood,

FRP offers several advantages:

Corrosion Resistance: FRP is particularly resistant to corrosion,
making it ideal for harsh environments with chemicals or salt water.

Durability: FRP is strong and can withstand harsh weather conditions.
Low Maintenance: FRP fills generally require less maintenance compared to other materials.

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Description

  • Size and Shape: Fills come in various sizes to fit the specific cooling tower and capacity needs. The shape (film, grid, honeycomb) impacts factors like air and water flow, pressure drop, and efficiency.
  • Material Composition: There are different FRP resin and fiber combinations that can affect the fill’s strength, weight, and UV resistance.
  • Water Flow Rate: The fills need to be able to handle the intended water flow for optimal performance.
  • Airflow Requirements: The design of the fills should allow for sufficient airflow to achieve the desired cooling capacity.
  • Drift Loss: This refers to the amount of water droplets carried out of the tower by the air. Fills can be designed to minimize drift loss, which helps conserve water.

Here are some resources that might be helpful to find specific product details:

  • Cooling tower fill manufacturers: Search online for manufacturers of FRP cooling tower fills in your region. They will typically have websites with product catalogs and specifications.
  • Cooling tower service providers: Companies that service and maintain cooling towers may also sell replacement fills. They can advise on compatible options for your specific tower.

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